Device parameter
JWK1428 Cellulose Filament fiber spinning machine | ||
NO. | Machine Modle | JWK1428 Continuous cellulose filament Fiber spinning machine |
1 | Type | Single side Left-hand machine or Right-hand machine |
2 | Annual output per spindle | About 735 kg |
3 | Number of Spindles | Usually 136 or 160, accept custom |
4 | Spindles Gauge | Each spindle length: 1150mm, Each 4 spindles, windingspindle: 280mm |
5 | Number of Sections | 34 for 136 spindles; 40 for 160 spindles |
6 | Fibre count | Continuous Cellulose (Viscose) Filament Fiber 3.333~33.333 dtex |
7 | Spinning processing speed | Inverter control:120~180 m/min |
8 | Coagulating bath type | Glass tube |
9 | Fibre length of dipping spin bath | 1000mm |
10 | Pickling type | Intermediate Acid |
11 | Dipping type | Intermediate Cellulose (Viscose) |
12 | Dipping pipe dimension | Ø48 X 3.5 |
13 | Filter Form | Filter Type |
14 | Spinning Jet type | PN series of Spinneret |
15 | Dimension of Spinning Jet | Surface diameter Ø4.5 Hole diameter Ø0.08, Ø0.07 |
16 | Metering Pump Modle | JN2-0.6 cm³/rev JN2-0.835 cm³/rev |
17 | Protective window type | Stainless window frame ,tempering glass, electro-lifting Automatic control, or manual control |
18 | Installed power | 160 spindles, 31.06KW; 136 spindles, 28.36KW |
19 | Outline dimension (L x W x H) | 160 spindles,50650x2800x3750mm; 136 spindles, 44900x2800x3750mm |
20 | Weight | About 30-36T |
Product Use
The alphacellulose (dry base) of the pulp, with certain concentration of sodium hydroxide solution dipping, pressing, crushing after forming a loose broken fiber in alkali,after steady, yellowing with carbon disulfide, and which can be dissolved in alkali cellulose, sodium xanthate was dissolved, made of viscose solution, and then by after ripening, filtration, deaeration and a series of process, which has been dissolved into the viscose spinning machine, followed by washing, drying, sizing, winding into viscose filament, the finished product can be directly used for weaving.
From the point of view of the process, the mature viscose is processed by the machine, including continuous spinning, post treatment and winding forming, which is called viscose filament continuous spinning machine.
Because of the addition of carbon disulfide in the preparation of viscose solution, it will emit hydrogen sulfide and carbon disulfide and other harmful gases in the process of spinning solidification and washing. In order to ensure the cleanliness of the workshop air, reduce the corrosion of harmful gas to the equipment and harm to the human body, strengthen the environmental protection, the exhaust system of the machine is relatively perfect.In order to ensure the temperature and humidity in the workshop to ensure the products quality, the workshop must be equipped with air conditioning equipment, temperature controlled at 25℃ to 30℃(77℉ to 86℉) relative humidity 65±3%.
Brief introduction of technological process.
Viscose in accordance with the requirements of the use of 0.4MPa pressure input into the machine hose; After installation in the viscose tube ingot pump bridge by spinning pump uniform quantitative input extrusion spinneret holes, the formation of viscose rayon trickle trickle, in a glass tube and has solidified into tow, draw the tow from the glass tube to the treatment roll.
Processing roller is divided into upper and lower roller, the upper roller is for each spindle, the lower roll (or the large roll) is for sharing roll, these rolls complete solidification, washing and drying (by the large roll), and the mature neutral tow is quantitatively distributed to each section of the comb by the oil pump through the sizing device, evenly oiled, and then dried by the drying roller and then formed by the groove cam guide wire mechanism. After reaching a certain weight or diameter, the cylinder can be dropped and replaced for weaving purposes.
The whole machine consists of frame, pump shaft, spinning forming processing roller and transmission, washing, drying, oiling, backwater, acid, exhaust, winding forming and transmission, electrical control part.
Machine characteristics (similar comparison)
Compared with centrifugal or spindle spinning machine, the machine is spinning faster, higher spinning quality, better uniformity and consistency, bigger package, a higher degree of mechanical and electrical integration, the adjustment of the process parameters more convenient. Single spindle, parallel winding, full pipe off the wire does not interfere with each other; the pump shaft by a synchronous motor frequency control; processing and part of each section of single drive, connected by synchronous belt. The winding(control box) is composed of groove barrel shaft and friction roller drive. The electrical equipment is controlled by electric cabinet.
We provide professional installation services
The installation technology of our company installation team has extensive experience and professional installation, decades of experience in the installation of the elderly, middle-aged, young, reasonable team structure. With rich experience and efficiency the team was able to complete most of the test and to meet all customer needs. We have repeatedly participated in the construction projects aided by the state and received favorable comments from our countries, such as Egypt, Iran, Indonesia and Mauritius.
The installation of professional equipment plays a decisive role for the quality of spinning , spinning speed and the safe operation of equipment , Because of the special requirements for the mechanical structure and the laying of various pipelines on the spot, the installation team must be precise in its overall operation and control of every detail.
STANDARD PACKING
ENTERPRISE INTRODUCTION
Thank you for your great support and kindness through the ages firstly.
Jingwei as a well-known brand of domestic chemical fiber equipment was founded in 1960. The urgency of chemical fiber production , engineer QiNeng Fei in Jingwei textile machinery plant manufactured the first platino filament spinning jet. After one half century, from the localization of R535 to continuous spinning machine successfully. From the single company of chemical fiber spinning equipment to CHTC “central head” well-know enterprises; From Hong Kong Exchanges and Limited to ShenZhen Stock Exchange.It is inseparable from the continuous efforts of the Jingwei to improve,change and surpass ourselves, as well as the users of chemical fiber equipment which are the most valued customers in our company.
As a practitioner of “the spirit of Jingwei”, Jinzhong Jingwei chemical fiber precision manufacturing limited company is committed to providing high quality technical support and comprehensive equipment solutions for many chemical fiber manufactures. At present, the company has hundreds of modified patents and multiple patents, which are divided into two research and development department according to the special parts and spinning machines, and about 50 research and development personnel. With Donghua University, Suzhou University, Tianjin Polytechnic University, Zhejiang University and a number of units has a definite culture, commissioned development , technology transfer, such as various in-depth strategic cooperative relations, with many colleges and universities is the unit of testing machine.
In recent years,chemical fiber equipment due to its state of production characteristics and technical bottleneck which is the aging of equipment generally, to our company, put forward the product stability, replacement efficiently, improve the practical, technical comprehensive, timely service concept, to provide customers with the one-stop shopping experience from the spinneret, metering pump, such as special pieces of equipment to complete sets of equipment such as spinning machine, drawing machine. Around the needs of customers, provide financial services, such as credit and lease equipment. Jingwei shows its ambition and gets a lot of professional technical personnel. And its business developed around the world. Jingwei has great hope of three generations: the old; the middle-aged and the young, raised the flag of inherit Jingwei. Jingzhong Jingwei chemical fiber precision manufacturing limited company is founded by chemical fiber equipment. The torch of striving for customers of chemical fiber will be inherited continually.
Thank you for your company. Thank you for your trust.
Contact Person : | Li |
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